While most factory owners have their machines clean and in good working condition, they overlook one crucial aspect of their factories, the chimney. An industrial chimney is a very integral part of a plant emission system that is closely regulated by governing authorities in the US and many other parts of the world. As a factory owner, it falls upon you to ensure your chimneys are clean and regularly inspected to avoid unnecessary penalties, fines, or chimney demolition.
Industrial Chimney Maintenance and Inspection
Chimneys are more than just a conduit for smoke but form a vital part of many factory processes. As such, chimneys are prone to failure if not properly maintained and may pose a significant hazard to the environment. Shrinkage cracks, hairline cracks, liner deterioration, and spalling are some of the minor chimney issues that you need to check and address before they turn into huge and more costly problems.
There are plenty of industrial chimney inspection firms that can check for these issues and recommend necessary repairs that are in line with your budget, or if the situation is too bad, an industrial chimney contractor can arrange for chimney demolition and construction of a new chimney.
Why is Regular Chimney Inspections and Maintenance Necessary?
Regular chimney inspections are a must for any plant installation, and here’s why:
1. For Your Worker’s Health and Safety
The health of your industrial workers should be a priority for any factory worth its name. When you fail to clean and maintain your chimney properly, residual particles and chemical-laden dust from smoke build up inside your chimney. The build-up may congest your chimney and cause backflow of these harmful substances back into the factory, exposing your workers to particles that may cause a myriad of breathing complications and other health problems.
2. It’s the Law
The law mandates regular inspection of chimneys for the good of the environment and the health and safety of your workers. Pollution control boards and health committees may penalize you for failing to keep your chimneys clean and properly maintained. Ensure you carry out binocular inspection of smokestacks at least once every year and hands-on full height inspection of the interior and exterior of the chimney after three years to be on the right side of the law.
3. For Optimum Chimney Performance
Industrial chimneys are bound to wear as a result of prolonged use in extreme temperatures, constant exposure to smoke, seismic activities, and deterioration from chemical reactions. Shrinkage cracks and spalling may cause leakages or deterioration of chimneys, which will greatly affect other factory operations and breach environmental regulations. Your best bet is regularly maintaining your chimney to prevent this or arranging for chimney demolition, and getting a new one.
4. To Prevent Accidental Fires
Apart from being a conduit for smoke, industrial chimneys also allow water vapor into the air. This moisture may cause rusting, which causes thinning of the chimney over time. Some factory by-products may also cause the delamination of fiberglass reinforced plastic shells or liners, which could consequently lead to leaks or even fires.
5. Cost-Effective in the Long Run
By taking care of minor repair earlier, you’ll be saving up on massive repair costs when the problem has increased in magnitude. Simple cracks or liner corrosion can be repaired easily and quickly when they start to occur, but the cost could increase more than tenfold when you put off the repairs and let the problems grow. You may even end up settling for chimney demolition when the repair costs exceed or come close to the cost of demolition and erecting a new chimney.
Time for Your Chimney to Get Inspected
If your industrial chimney inspection is long overdue, then it’s about time to have the experts over for an inspection and carry out the necessary repairs. Remember, you’ll be doing the company, your workers, and the environment a huge favor and you’ll also be on the right side of the law.